PBV10 Plastic Bottles Vision Station

PBV10 is a fully working machine easily integrating into production line

Inspection Features:

• 6 high-resolution cameras inspection: top, bottom and 4 sides
• In-line inspection before packaging and/or filling
• Max. speed:  2.5 bottles per second or 9000 bottles/hour
• Automatic detection of bottle dimensions.

Supported sizes:

• Diameter 30mm – 100mm
• Height 60mm – 200mm

Top side inspection:

• Bottle opening measurements: diameter, acircularity
• Shorts and flashes starting 0.2mm long
• Opening deformation
• Spots/dirt on opening

Side wall inspection:

• Bad dimensions
• Shape deformation
• Spots/dirt on bottle body
• Spots/dirt on bottle neck
• Spots/dirt on thread area
• Pigmentation / bad color

Bottom side inspection:

• Marking inspection
• Spots/dirt on bottom side

Internal inspection

• Internally illuminating from top
• Detection and measurement of foreign material
• Detection of thin/thick walls

User Interface Features

• Live image display from all cameras
• Defects overlay on image
• History of last 20 inspected bottles
• Parameters interface for inspection fine-tuning: controlling defect size, sensitivity, camera exposure etc.
• Top camera electronic zoom/focus to adjust to different bottle heights
• Load / save recipe with pre-defined parameters per bottle type
• Easy calibration for new product – automatic adjustment for different dimensions, color and marking
• 3 privilege levels: Operator, Supervisor and Administrator.
• Password protection for supervisor/administrator levels.
• Built-In-Test (BIT) and diagnostics for easy troubleshooting.